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Case Study · Video Walkthrough

Atlas Foods — 4,000 sq ft Cold Storage Built in Under 30 Days

Watch the Atlas Foods 30-day build

30+ Years in Ontario
100% In-House Crew
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Canadian Family-Operated

The Build

Empty warehouse to operational cold storage in under 30 days

Atlas Foods came to WFE with a completely gutted Toronto warehouse (no panels, no refrigeration, nothing) and an open-by date under 30 days out. Panel set, refrigeration plant install, door hang, freezer floor, commissioning, and handoff all got sequenced inside that window, with the cooler and freezer going up side by side instead of one after the other.

Build Sequence

From empty shell to operational.

Moments from the build, in order. Each frame is a real WFE installation photo from the project.

Build vs Operational

Same room. Two states.

Drag the handle to compare the same envelope from build week to commissioned operation.

Atlas Foods Toronto warehouse on day one with drop ceiling, open floor, and orange pallet racking pre-positioned outside the future cold storage envelope.
Atlas Foods 3,000 sq ft walk-in cooler operational at day-30 handoff, blue and orange pallet racking floor to ceiling with early product on the lower tiers, ceiling-mounted evaporators visible above.
Day 1 · Nov 7
Day 30 · Jan 4

Detail Gallery

Operational, in detail.

What's in the Build

Spec'd for the work.

Every component sized for the project's actual load, door-cycle profile, and shift volume. Nothing pulled from a catalogue.

Item
Specification
01
Site walk + design

Atlas Foods came to WFE with a gutted Toronto warehouse and a 30-day open-by date. WFE walked the site, scoped the cooler + freezer footprint against the existing building envelope, and locked equipment, door spec, and the install sequence in week one.

02
Envelope panel set

3,000 sq ft walk-in cooler and 1,000 sq ft walk-in freezer side by side, both 20 ft tall. Insulated panel walls and ceilings sealed cleanly against the existing structure. No structural modifications to the building shell.

03
Refrigeration plant

Four evaporators in the cooler and two in the freezer, a mix of Trenton and SmartRefer units. Four 7.5 HP Heatcraft condensing units total (two per room). Refrigeration lines pulled, pressure-tested, and brazed to spec.

04
Doors + freezer floor

10 ft × 8 ft insulated sliding doors on both rooms, sized for pallet-jack and forklift access at distribution scale. Integrated insulated freezer floor with a forklift ramp at the entry. Cooler sits over slab.

05
Commissioning + pull-down

Both rooms commissioned and pull-down tested. Defrost cycles set against the door-cycle profile. Spec sheets and operating notes left with the facility manager.

06
Handoff under 30 days

Empty warehouse to fully operational cold storage in under 30 days. Atlas Foods stocked the rooms and started running specialty food distribution out of them immediately after handoff.

Equipment Sourced From

Trenton Refrigeration SmartRefer Heatcraft Condensers Norbec Insulated Panels Coldmatic Doors

Manufacturers listed are representative of WFE's standard build kit; exact units sized per project.

After · Operational walk-through

Walk-through of the finished Atlas Foods build

Outcome

How it landed.

Atlas Foods went from a gutted warehouse to a fully operational, stocked cold storage operation in under 30 days. The 3,000 sq ft cooler and 1,000 sq ft freezer commissioned cleanly, both rooms held spec on first pull-down, and Atlas had product moving through them immediately after handoff. The customer hit their open-by date and started running specialty food distribution out of the rooms on schedule.

Deep Dive

Built around the throughput, not a catalog template

Every spec was sized to what Atlas Foods actually needed to push through the rooms every day. The 10 ft × 8 ft sliding doors clear pallet-jack and forklift traffic at distribution scale, and the integrated insulated freezer floor with a forklift ramp lets product move in and out without thresholds. Throughput drove the build, not a stock template.

Refrigeration plant detail

Cooler: four ceiling-mounted evaporators (a mix of Trenton and SmartRefer units) paired with two 7.5 HP Heatcraft condensing units. Freezer: two evaporators paired with two 7.5 HP Heatcraft condensing units. Both rooms 20 ft tall with 10 ft × 8 ft insulated sliding doors. Freezer carries an integrated insulated floor and a forklift ramp at the entry. Plant sized to specialty-food-distribution throughput, commissioned and pulled down to spec on first run.

Project FAQ

01 How big is the Atlas Foods cold storage build?

4,000 sq ft total. A 3,000 sq ft walk-in cooler and a 1,000 sq ft walk-in freezer, side by side. Both rooms are 20 ft tall with 10 ft × 8 ft insulated sliding doors. The cooler runs four ceiling-mounted evaporators (a mix of Trenton and SmartRefer units) and two 7.5 HP Heatcraft condensing units. The freezer runs two more evaporators and two 7.5 HP Heatcraft condensers, plus an integrated insulated floor and a forklift ramp at the entry.

02 How fast can WFE build cold storage from an empty warehouse?

Atlas Foods went from a completely gutted space (no panels, no refrigeration, nothing) to fully operational cold storage in under 30 days. The schedule ran site walk and design first, then envelope panel set, then refrigeration plant install, then door hang and freezer floor, then commissioning and handoff. Tight windows like that require an in-house crew handling design, panels, refrigeration, and doors as one team. Brokered or subcontracted schedules do not hit 30 days.

03 What kind of operators is the Atlas Foods build set up for?

Atlas Foods is a specialty food distributor running production and distribution out of the same envelope. The cold storage is sized for that workflow: large sliding doors for pallet movement, an integrated freezer floor for forklift access without thresholds, and a refrigeration plant sized to actual throughput rather than to a generic restaurant or grocery template.

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